DDCS4V3.1 OFF-Line Controller Bundle With IHSV57 Servo Motors

This DDCS4 V3.1 Controller Bundle contains all the hardware for powering and controlling your ULTIMATE Bee, QueenBee, WorkBee, Ox CNC or other CNC machine.

DDCS V3.1 numerical control system adopts the ARM+FPGA design framework. ARM controls the human-computer interface and code analysis and the FPGA provides the underlying algorithms and creates the control pulse. This guarantees reliable control and easy operation. The internal operating system is Linux based. The panel layout structure of the CR8-500 is very rational to save space. All operations are controlled by only 17 keys and a comprehensive G code set is supported.

Part List：

• 1pcsx 57HSE3N 3Nm Motor with 5-meter motor cable and 5-meter encoder cable
• 1pcsx HBS57 Stepper Motor Drive
• 3pcsx 57 Integrated Servo Motor 180W 3000rpm
• 1pcsx 2 core DC cable for motor driver to power supply (Z-Axis)
• 1pcsx 4 core shielded cable (Z-Axis Driver Signal)
• 3pcsx 4 core shielded cable (X,Y,A Driver Signal)
• 3pcsx 2 core DC cable for motor driver to power supply (X,Y,A)
• 1pcsx 4 Pin EDG through wall connector
• 1pcsx 6 Pin EDG through wall connector
• 3pcsx 2 core DC cable for E-Stop Switch and controller
• 3pcsx 2 core shielded cable (X,Y,Z).
• 1pcsx DDCS4 V3.1 Controller
• 3pcsx Limit Switch Kits
• 1pcsx E-Stop Switch
• 2pcsx Mean Well Power Supply 36V 450w
• 2pcsx Mean Well Power Supply – 24V 35W
• 1pcsx 12 Row Screw Terminal Block
• 1pcsx Inrush Current Limiter
• 1pcsx Single Core Hook Up wire. (Black)

 

DDCS4 v3.1 OFF-Line Controller

Specifications:

• 16 opto isolated digital inputs,3 opto isolated digital outputs;
•  Upgrade algorithm,support soft interpolation,fixed arc interpolation bug of the old version;
• Analog spindle control 0-10V spindle control (can be modified as PWM output);
• 3-4 axis motor Control.Differential Pulse and direction output signal,Max.500Khz per axis;
• ARM9 main control chip,FPGA core algorithm chip;
• 5 inches TFT screen, resolution ratio: 480×272,17 operation keys;
• 24VDC power input, minimum Current is 0.5A;
• USB flash disk support for G code file input,no size limited of the G-code file;
• 1GB internal memory;
• Support standard MPG;
• Jog function for each axis (continuous, step, defined distance);
• Support the operation of quickly specify the running position;
• Support for “Power Cut” recovery. Data is automatically saved;
• Support the origin and Limit share the same Input ports;
• The controller only support NPN type limited switch.

Appearance and Size:

Explanation of Abbreviations

When operating the DDCS, the users will come across some English abbreviations.The letters of the abbreviation stand for:

• FRO: Feed Rate Override
• SRO: Spindle Rate Override
• SRJ: Jog Speed Setting
• F: Feed rate, unit is mm/min
• S: Spindle Speed, unit rev/min.
• X: The coordinate code of the X axis.
• Y: The coordinate code of the Y axis.
• Z: The coordinate code of the Z axis.
• A: The coordinate code of the A axis
• BUSY: The system is busy. You still can adjust FRO and SRO
• READY: READY mode, any operation can be done
• RESET: Reset mode, controller is in “OFF” mode, no operation can be performed
• CONT: Continuous mode, each axis can be manually jogged with the arrow keys
• Step:Manual Step Mode，each axis can be jogged in defined steps
• MPG: MPG mode. Operate the machine with the MPG (Manual Pulse Generator)
• AUTO: Run G code. Auto is showing when file is processing

 

57 Integrated Servo Motor ：

• Model: IHSV57-30-18-36-01-BY
• Size: 52 x 76 x 148mm (2 x 3 x 5.8″)
• Applicable motor: for iHSV57-30-18-36
• Input voltage: 20~50V DC (Typical Value 36V)
• Power: 180W
• Shaft Diameter: 8mm
• Torque: 0.6NM
• Rated Speed: 3000
• Impedance: 0.53±10%Ω
• Continuous output current: 6A
• Speed response frequency: 50KHz
• Peak torque: 1.71
• Maximum pulse frequency: 250K
• Default rate: 9.6Kbps (Required external conversion interface)
• Cooling mode: Natural cooling or forced air cooling
• Typical applications: CNC, printing, laser, textile machine, etc

 

 

57HSE3N 3Nm Motor：

• Motor model: 57HSE3N
• Motor current: 3.5A
• Output torque: 3N.m
• Body length: about 132MM
• Shaft diameter: 8MM, no keyway
• Outletmode: single output shaft
• Rated speed: 1000 rpm (no-load speed: 2000 rpm)
• Outlet mode: two-phase four-wire (must be wired according to motor label)

 

 

HBS57 Stepper Motor Drive：

• Drive Model: HBS57 (Nema 23, for 57 stepper motor)
• Pulse Signal: 3.3V/5V/24V compatible. No string resistor required
• Voltage Range: DC16-70V (New Version: DC24-80, send in random)
• Subdivision Setting: 800-51200 subdivision

 

Mean Well Power Supply 36V 450W

• Output Voltage-Channel: 36V
• Output Power: 450W
• Enclosed Case
• Input Voltage: 90 VAC ~ 132 VAC/180 VAC ~ 264 VAC selected by SW, 254~ 370 VDC
• Output Current-Channel: 0~12.5A
• Input Frequency: 47 Hz to 63 Hz
• Mounting Style: Chassis
• Length: 225 mm
• Width: 124 mm
• Height: 50 mm

 

Mean Well Power Supply – 24V 35W

• Output Voltage-Channel: 24V
• Output Power: 36 W
• Enclosed Case
• Input Voltage: 85 VAC to 264 VAC, 120VDC to 373 VDC
• Output Current-Channel: 1.5A
• Mounting Style: Chassis
• Length: 99 mm
• Width: 82 mm
• Height: 30 mm
• Input Frequency: 47 Hz to 63 Hz
• Unit Weight: 230 g

 

Limit Switch Kits

• 3 x Micro Limit Switch
• 3 x Limit Switch Plate
• 6 x M3 10mm Cap Head Screw 
• 6 x M5 8mm Cap Head Screw
• 3 x M5 Drop-in Tee Nut
• NOTE: The holes in the switch will need to be opened a little (3mm drill bit) to allow for the M3 screw or alternatively you can use a M3 tap to cut a thread into the plastic

 

E-Stop Switch

• Max Current: 10A
• Max Voltage AC 660V
• Rated Load:
  • AC: 220VAC/6A, 380VAC/4A, 660VAC/2A
  • DC: 440VDC/0.3A,220VDC/0.5A, 110VDC/1A
• TYPE: N/C
• Withstand Voltage: 2500V /60S
• Temperature: -25°~+55°
• Contact resistance:<25mΩ

 

57 Integrated Servo Motor 180W 3000rpm 0.6Nm

Features:

① Full Closed Loop

• Precise position and speed control to meet the most demanding application requirements.
• Highly robust servo control can adapt to a wide range of inertial loads and frictional load changes.
• High-resolution encoder provides accurate position accuracy.

② Low Heating / High Efficiency

• Adjust the current in real-time according to the actual load conditions to minimize heat generation.
• The current is almost zero and no heat at rest.
• Close to 100% torque output capacity, maximizing the energy conversion rate in the most compact space, which is in low power consumption and high efficiency.

③ Smooth and Accurate

• Based on the encoder space vector current control algorithm, it has excellent performance in the full speed range. Even at low speed applications, it can maintain a smooth and quiet operation.
• Ensure accurate positioning both during operation and at rest.

④ Exercise Monitoring

• For some applications where real-time motion has extremely demanding accuracy requirements, JMC servo debugging software provides a simple and practical tool for monitoring the actual trajectory.
• Can be used to monitor commonly used indicators such as actual speed and position error, as a rating system current actual performance.
• The interface of interactive monitoring and tuning can get the most optimized performance output as quickly as possible.

ALM and PEND Signal Output Ports

Control Signal Input Ports

Power Interface Port

 

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