DDCS4 V3.1 Controller Bundle with 3N.m Closed Loop Stepper Motors

This DDCS4 V3.1 Controller Bundle with 3N.m Closed Loop Stepper Motors contains all the hardware for powering and controlling your ULTIMATE Bee, QueenBee, WorkBee CNC or other CNC machine.

DDCS V3.1 numerical control system adopts the ARM+FPGA design framework. ARM controls the human-computer interface and code analysis and the FPGA provides the underlying algorithms and creates the control pulse. This guarantees reliable control and easy operation. The internal operating system is Linux based. The panel layout structure of the CR8-500 is very rational to save space. All operations are controlled by only 17 keys and a comprehensive G code set is supported.

Part List：

• 4pcs x HBS57 Stepper Motor Drive
• 4pcs x 57HSE3N 3Nm Motor with 5-meter motor cable and 5-meter encoder cable
• 4pcs x 2 core DC cable for motor driver to power supply (X,Y,A,Z)
• 4pcs x 4 core shielded cable for motor driver to controller (X,Y,A,Z)
• 4pcs x 4 Pin EDG through wall connector
• 4pcs x 6 Pin EDG through wall connector
• 2pcs x 2 core DC cable for E-Stop Switch and controller
• 3pcs x 2 core shielded cable for limit switch kits (X,Y,Z)
• 1pcs x DDCS4 v3.1 Controller
• 3pcs x Limit Switch Kits
• 1pcs x E-Stop Switch
• 1pcs x Mean Well Power Supply – 36V 600W
• 2pcs x Mean Well Power Supply – 24V 35W
• 1pcs x 12 Row Screw Terminal Block
• 1pcs x Single Core Hook Up wire. (Black)

DDCS4 v3.1 OFF-Line Controller

Specifications:

• 16 opto isolated digital inputs,3 opto isolated digital outputs;
• Upgrade algorithm,support soft interpolation,fixed arc interpolation bug of the old version;
• Analog spindle control 0-10V spindle control (can be modified as PWM output);
• 3-4 axis motor Control.Differential Pulse and direction output signal,Max.500Khz per axis;
• ARM9 main control chip,FPGA core algorithm chip;
• 5 inches TFT screen, resolution ratio: 480×272,17 operation keys;
• 24VDC power input, minimum Current is 0.5A;
• USB flash disk support for G code file input,no size limited of the G-code file;
• 1GB internal memory;
• Support standard MPG;
• Jog function for each axis (continuous, step, defined distance);
• Support the operation of quickly specify the running position;
• Support for “Power Cut” recovery. Data is automatically saved;
• Support the origin and Limit share the same Input ports;
• The controller only support NPN type limited switch.

Appearance and Size:

Explanation of Abbreviations

When operating the DDCS, the users will come across some English abbreviations.The letters of the abbreviation stand for:

• FRO: Feed Rate Override
• SRO: Spindle Rate Override
• SRJ: Jog Speed Setting
• F: Feed rate, unit is mm/min
• S: Spindle Speed, unit rev/min.
• X: The coordinate code of the X axis.
• Y: The coordinate code of the Y axis.
• Z: The coordinate code of the Z axis.
• A: The coordinate code of the A axis
• BUSY: The system is busy. You still can adjust FRO and SRO
• READY: READY mode, any operation can be done
• RESET: Reset mode, controller is in “OFF” mode, no operation can be performed
• CONT: Continuous mode, each axis can be manually jogged with the arrow keys
• Step:Manual Step Mode，each axis can be jogged in defined steps
• MPG: MPG mode. Operate the machine with the MPG (Manual Pulse Generator)
• AUTO: Run G code. Auto is showing when file is processing

Details of 57HSE3N 3Nm Motor:

• Motor model: 57HSE3N
• Motor current: 3.5A
• Output torque: 3N.m
• Body length: about 132MM
• Shaft diameter: 8MM, no keyway
• Outletmode: single output shaft
• Rated speed: 1000 rpm (no-load speed: 2000 rpm)
• Outlet mode: two-phase four-wire (must be wired according to motor label)

Details of Stepper Drive HBS57:

• Drive Model: HBS57 (Nema 23, for 57 stepper motor)
• Pulse Signal: 3.3V/5V/24V compatible. No string resistor required
• Voltage Range: DC16-70V (New Version: DC24-80, send in random)
• Subdivision Setting: 800-51200 subdivision
• The new 32-bit DSP digital 57 closed-loop stepper motor driver, engraving machine, CNC equipment available. PWM current control, low noise, high speed torque is 40% larger than ordinary drives.

 

Power Supply 1: MeanWell Power Supply(Single Output)

• Model: LRS-600-36
• Voltage: 90~264VAC or 255~370VDC
• Frequency: 47~63Hz
• AC: 12A/115VAC or 7.5A/230VAC
• Rated Power: 597.6W CH1=36V , 16.6A
• IC: 35A/115VAC or 60A/230VAC
• Output Power: 600W

 

 

Power Supply 2: Mean Well Power Supply 24V 35W

• Output Voltage-Channel: 24V
• Output Power: 36 W
• Enclosed Case
• Input Voltage: 85 VAC to 264 VAC, 120VDC to 373 VDC
• Output Current-Channel: 1.5A
• Mounting Style: Chassis
• Length: 99 mm
• Width: 82 mm
• Height: 30 mm
• Input Frequency: 47 Hz to 63 Hz
• Unit Weight: 230 g

Limit Switch Kits

• 3 x Micro Limit Switch
• 3 x Limit Switch Plate
• 6 x M3 10mm Cap Head Screw
• 6 x M5 8mm Cap Head Screw
• 3 x M5 Drop-in Tee Nut
• NOTE: The holes in the switch will need to be opened a little (3mm drill bit) to allow for the M3 screw or alternatively you can use a M3 tap to cut a thread into the plastic

E-Stop Switch

• Max Current: 10A
• Max Voltage AC 660V
• Rated Load:
• AC: 220VAC/6A, 380VAC/4A, 660VAC/2A
• DC: 440VDC/0.3A,220VDC/0.5A, 110VDC/1A
• TYPE: N/C
• Withstand Voltage: 2500V /60S
• Temperature: -25°~+55°
• Contact resistance:<25mΩ

 

 

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